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±0.0002" Tolerances • ISO Class 5 Cleanroom • ESD-Safe

Semiconductor Industry Manufacturing

Ultra-precision manufacturing for semiconductor equipment, wafer handling systems, test fixtures, and chip packaging. Cleanroom environments, ESD-safe materials, and sub-micron tolerances for one of the most demanding industries.

±0.0002"
Ultra Precision
ISO Class 5
Cleanroom
< 2 Weeks
Fast Turnaround
SEMI standards compliant
ESD-safe handling
Sub-micron tolerances
Semiconductor Manufacturing Excellence

Why Semiconductor Companies Choose MakerStage

Our specialized semiconductor manufacturing facility combines ultra-precision machining, cleanroom environments, and deep industry expertise for critical applications.

Ultra-Precision Machining

Sub-micron tolerances with ±0.0002" repeatability for critical components

Cleanroom Manufacturing

ISO Class 5 cleanroom environment for contamination-free production

ESD-Safe Processes

Complete ESD protection throughout manufacturing and handling

SEMI Standards Compliance

Full compliance with semiconductor industry standards and protocols

Semiconductor Manufacturing Capabilities

Specialized processes and ultra-precision equipment for semiconductor manufacturing, wafer handling, test fixtures, and production tooling with cleanroom compliance.

Ultra-Precision CNC Machining

Sub-Micron Tolerances

Semiconductor Specifications

Tolerances:

±0.0002" (±2.5µm)

Surface Finish:

Ra 0.1µm achievable

Cleanroom:

ISO Class 5

Lead Time:

< 2 weeks (prototypes)

Semiconductor Materials

Silicon (Ultra-pure)Aluminum 6061-T6Stainless Steel 316LTitanium Grade 5Inconel 718PEEK (ESD-Safe)POM (Antistatic)Ceramic (Al2O3)

Semiconductor Applications

  • Wafer handling equipment
  • Semiconductor test fixtures
  • Chip packaging tooling
  • Metrology equipment components

Cleanroom 3D Printing

ESD-Safe Materials

Cleanroom Specifications

Layer Height:

10µm (SLA)

Environment:

ISO Class 7 cleanroom

ESD Protection:

Full ESD compliance

Lead Time:

< 1 week

ESD-Safe Materials

ESD-Safe ABSAntistatic Nylon PA12Conductive PLAESD PEEKCarbon Fiber PETGAntistatic Resin

Semiconductor Applications

  • Rapid prototyping fixtures
  • Custom test jigs
  • Equipment housings
  • Wafer transport carriers

Precision Assembly

Cleanroom Environment

Assembly Specifications

Environment:

ISO Class 5 cleanroom

ESD Control:

Full ESD protocol

Precision:

±0.0002" assembly

Documentation:

Full traceability

Assembly Services

Cleanroom AssemblyESD-Safe HandlingPrecision AlignmentQuality InspectionPackaging & ShippingDocumentation

Semiconductor Applications

  • Equipment subassemblies
  • Test fixture assemblies
  • Wafer handling systems
  • Metrology components

Surface Treatment & Coating

Specialized Finishes

Surface Specifications

Surface Finish:

Ra 0.05µm achievable

Coating Thickness:

±0.1µm control

Contamination:

Ultra-low outgassing

Lead Time:

< 1 week

Surface Treatments

Hard AnodizingBlack AnodizingElectroless NickelPassivationDLC CoatingPlasma Treatment

Semiconductor Applications

  • Vacuum chamber components
  • Process gas delivery systems
  • Wafer processing equipment
  • Optical component mounts
Standards & Compliance

Semiconductor Industry Standards Compliance

Our facility maintains the highest standards for semiconductor manufacturing with full compliance to industry protocols and quality systems.

SEMI Standards

Full compliance with SEMI equipment and materials standards for semiconductor manufacturing.

  • SEMI E10 (Safety)
  • SEMI F47 (CSP)
  • SEMI S2 (Safety)
  • SEMI E95 (EHS)

Cleanroom Standards

ISO 14644 certified cleanroom facilities with continuous monitoring and control.

  • ISO Class 5 cleanroom
  • Particle monitoring
  • Temperature control
  • Humidity control

ESD Compliance

Complete ESD protection throughout manufacturing with ANSI/ESD S20.20 compliance.

  • ESD wrist straps
  • Conductive flooring
  • Ionization systems
  • ESD packaging
Semiconductor Applications

Semiconductor Equipment Applications

We manufacture precision components for the entire semiconductor ecosystem, from wafer fabrication to final test and packaging.

Wafer Fabrication Equipment

Front-end processing equipment requiring ultra-clean, precision components

  • CVD chamber components
  • Etch reactor parts
  • Ion implantation fixtures
  • Lithography system parts

Wafer Handling Systems

Automated wafer transport requiring ESD protection and precision

  • Wafer cassettes and carriers
  • Robot end effectors
  • Transfer mechanisms
  • Alignment fixtures

Test & Metrology Equipment

Quality control and testing equipment demanding high precision

  • Probe card assemblies
  • Test socket components
  • Metrology fixtures
  • Inspection system parts

Assembly & Packaging

Back-end processing requiring precision and contamination control

  • Die attach equipment parts
  • Wire bonding fixtures
  • Molding compound tooling
  • Singulation equipment

Gas & Chemical Delivery

Process gas and chemical systems requiring ultra-pure materials

  • Gas manifold components
  • Chemical delivery systems
  • Valve assemblies
  • Flow control devices

Vacuum Systems

High-vacuum systems requiring low outgassing materials

  • Vacuum chamber parts
  • Pump components
  • Valve assemblies
  • Sealing systems
Frequently Asked Questions

Semiconductor Manufacturing FAQ

Common questions from semiconductor companies about our ultra-precision manufacturing capabilities.

What tolerances can you achieve for semiconductor applications?

We routinely achieve ±0.0002" (±2.5µm) tolerances with surface finishes as fine as Ra 0.1µm. Our ultra-precision CNC equipment and metrology systems are specifically calibrated for semiconductor industry requirements.

Do you have cleanroom manufacturing capabilities?

Yes, we operate ISO Class 5 and Class 7 cleanrooms for different applications. All semiconductor manufacturing is performed in controlled environments with continuous particle monitoring, temperature, and humidity control.

What ESD protection measures do you have in place?

We maintain full ANSI/ESD S20.20 compliance with ESD wrist straps, conductive flooring, ionization systems, and ESD-safe packaging. All personnel are trained in ESD protocols and our facility is regularly audited.

Which materials are suitable for semiconductor applications?

We work with ultra-pure silicon, aluminum 6061-T6, stainless steel 316L, titanium alloys, PEEK, POM, and specialized ceramics. All materials come with certificates of analysis and are traceable to semiconductor-grade sources.

Can you handle both prototyping and production volumes?

Absolutely. We specialize in rapid prototyping (2-4 days) for R&D and can scale to medium-volume production while maintaining the same quality standards. Our flexible manufacturing approach supports the semiconductor development cycle.

What documentation do you provide for semiconductor parts?

We provide comprehensive documentation including dimensional inspection reports, material certifications, surface finish measurements, cleanliness verification, and full traceability records meeting SEMI standards requirements.

Ready to Get Started?

Ready to Start Your Semiconductor Project?

Get a quote for your semiconductor manufacturing needs with ultra-precision machining, cleanroom environments, and expert engineering support.

±0.0002" Tolerances
ISO Class 5 Cleanroom
< 2 Week Delivery