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Acetal Is the Default Engineering Plastic for Precision Sliding Parts.

If your part slides, rotates, or needs to hold a tight tolerance in a humid environment, acetal (POM) should be your first material candidate — not nylon, not polycarbonate. It absorbs virtually no moisture, machines like a dream, and delivers consistent dimensional stability that most other engineering plastics cannot match at room temperature. This guide covers everything you need to specify it correctly.

Section 1 of 6

What Is Acetal (POM)?

If you're specifying plastics for precision mechanical parts, acetal (POM) should be the first material on your shortlist — here's why. Acetal is a semi-crystalline (partially ordered molecular structure that gives it high stiffness and chemical resistance) thermoplastic built from repeating oxymethylene (–CH₂–O–) units. The formal IUPAC name is polyoxymethylene (POM). It belongs to the polyacetal family and is one of the strongest, stiffest, and most dimensionally stable commodity engineering plastics available.

Trade Names and Generics

Delrin®Homopolymer (POM-H)
Celanese (formerly DuPont)

The original acetal homopolymer; most engineers use "Delrin" generically

Celcon®Copolymer (POM-C)
Celanese

Celanese copolymer grade; good chemical resistance and no centerline porosity

Ultraform®Copolymer (POM-C)
BASF

BASF equivalent copolymer; widely available in rod and plate stock

Acetal / POM (generic)POM-H or POM-C
Multiple suppliers

Generic stock — specify homopolymer or copolymer grade explicitly on drawings

Why Engineers Choose Acetal

Dimensional stability
Absorbs <0.25% moisture versus 1.5% (PA12) to 8.5% (PA6, saturated) for nylon grades. Parts maintain specified dimensions in humid environments without swelling.
Natural lubricity
Low coefficient of friction (0.20–0.35 vs steel) without added lubricant. Ideal for gears, bushings, and cams running against metal.
Hardness and stiffness
Rockwell M80 hardness and 3,100 MPa tensile modulus — stiffer than most engineering plastics at room temperature.
Excellent machinability
Short, clean chips at high speeds. Holds ±0.001 in tolerances with standard carbide tooling. No coolant required for most operations.
Fatigue resistance
POM resists cyclic loading well — a key advantage in gear tooth root stress and snap-fit applications.

What Acetal Cannot Do

POM is susceptible to strong acids and oxidizing agents — it degrades rapidly in concentrated nitric, sulfuric, and hydrochloric acid. It also has poor UV resistance for outdoor long-term exposure without stabilizers, and softens above 100°C continuous service temperature. For elevated-temperature applications above 120°C, PEEK or PPS are the correct upgrade path.

Section 2 of 6

Acetal Grades: Homopolymer vs. Copolymer

When you call out acetal on a drawing, specifying homopolymer or copolymer is not optional — the wrong choice risks centerline porosity or unnecessary cost. The first decision in acetal specification is homopolymer (POM-H) or copolymer (POM-C). The structural difference is fundamental, not superficial, and drives real performance differences in thick sections and chemically aggressive environments.

PropertyPOM-H (Homopolymer)POM-C (Copolymer)Notes
Trade name exampleDelrin® 150 (Celanese)Celcon® M90, Ultraform®Equivalent generics available from multiple suppliers
Tensile strength (UTS)69 MPa (10 ksi)62 MPa (9 ksi)POM-H ~10% stronger in tension
Flexural modulus2,900 MPa2,550 MPaPOM-H stiffer — better for load-bearing precision parts
Hardness (Rockwell M)M80M76–M80Essentially equivalent for most applications
Centerline porosityPresent in sections >25 mmNonePOM-H solidifies from outside in; cores can form voids in thick rod
Thermal stabilityGoodBetterPOM-C more resistant to thermal oxidative degradation — longer service life at elevated temps
Chemical resistanceGoodBetterPOM-C copolymer backbone more resistant to alkalis and some organic solvents
MachinabilityExcellentExcellentEssentially identical — both machine very well
FDA/food contactYes (natural grade)Yes (natural grade)Both available in FDA-compliant natural grades; verify specific grade
Typical stock formRod, plate, sheetRod, plate, sheetBoth widely available; POM-H slightly more common in the US market

Which Grade to Specify by Default

For most CNC machined parts under 25 mm (1 in) diameter or thickness, specify POM-H (Delrin homopolymer) — the slightly higher tensile strength and modulus give you a small design margin. For parts machined from rod or plate stock over 25 mm, or for parts in chemically aggressive or elevated-temperature environments, switch to POM-C (copolymer) to avoid centerline porosity and improve thermal stability. Read the full comparison in our Delrin vs. Acetal Copolymer guide.

Section 3 of 6

Full Mechanical Properties Reference

Before you finalize wall thicknesses or bearing loads in your design, confirm the actual numbers — datasheet values vary by grade and condition. All values for unfilled acetal at 23°C (73°F), per ASTM D638, D790, D256, and D785 unless noted. Properties degrade with temperature — see thermal section below.

PropertyPOM-H (Delrin 150)POM-C (Copolymer)Test Method
Density1.42 g/cm³1.41 g/cm³ASTM D792
Tensile Strength (UTS)69 MPa (10 ksi)62 MPa (9 ksi)ASTM D638
Tensile Modulus (Young's)3,100 MPa (450 ksi)2,690 MPa (390 ksi)ASTM D638
Elongation at Break40–75%60–75%ASTM D638
Flexural Strength98 MPa (14.2 ksi)89 MPa (12.9 ksi)ASTM D790
Flexural Modulus2,900 MPa (420 ksi)2,550 MPa (370 ksi)ASTM D790
Izod Impact (notched)75–130 J/m65–100 J/mASTM D256
Hardness (Rockwell M)M80M76–M80ASTM D785
Hardness (Shore D)D80D80ASTM D2240
Compressive Strength127 MPa (18.4 ksi)110 MPa (16 ksi)ASTM D695
Coefficient of Friction (vs steel, dry)0.20–0.350.25–0.35ASTM D1894
Wear (Taber, H18, 1 kg)6–12 mg/1000 cycles8–14 mg/1000 cyclesASTM D1044
Moisture Absorption (24 hr)0.25%0.22%ASTM D570
Moisture Absorption (equilibrium)0.90%0.80%ASTM D570
Thermal Conductivity0.31 W/m·K0.31 W/m·KASTM C177
CTE110 µm/m·°C110 µm/m·°CASTM D696
Continuous Service Temp90–100°C90–100°CUL 746B
Melting Point175°C (347°F)165°C (329°F)DSC
Dielectric Strength19.7 kV/mm19.7 kV/mmASTM D149
Volume Resistivity>10¹⁵ Ω·cm>10¹⁵ Ω·cmASTM D257
Section 4 of 6

Chemical Resistance

If your part contacts any fluid beyond clean water or light oil, verify acetal's chemical compatibility before committing — POM fails catastrophically in strong acids. Acetal has good chemical resistance to many fuels, lubricants, and solvents — but is attacked by strong acids and oxidizing agents. Know what your part will contact before specifying POM.

Chemical / EnvironmentResistanceNotes
Aliphatic hydrocarbons (gasoline, diesel)ExcellentStable — POM used extensively in fuel system components
Alcohols (methanol, ethanol, isopropanol)Good to ExcellentSlight swelling possible with methanol at elevated temperature
Mineral oils and greasesExcellentNo attack — POM commonly used with petroleum lubricants
Hydraulic fluids (mineral-based)ExcellentWidely used in hydraulic sealing and valve components
Water (deionized or tap, room temp)ExcellentMinimal moisture absorption; excellent dimensional stability
Mild detergentsGoodAcceptable for repeated wash-down service
Dilute acids (pH > 4)FairSome degradation over time — test in application conditions
Concentrated mineral acids (HCl, H₂SO₄, HNO₃)Poor — avoidRapid degradation; POM is not suitable for strong acid contact
Alkalis (NaOH, KOH)Fair (POM-C better)POM-H more sensitive than POM-C copolymer to strong alkalis
Oxidizing agents (bleach, H₂O₂ >3%)Poor — avoidOxidative chain scission; use PVDF or PTFE for oxidizer contact
Aromatic solvents (toluene, xylene)FairSlight swelling at elevated temperature; acceptable short-term contact
Ketones (MEK, acetone)FairSlight swelling; generally acceptable for intermittent contact at room temp
Chlorinated solvents (methylene chloride, TCE)Fair to PoorSome attack possible at elevated temperatures; test before use
UV / outdoor weatheringPoor (unstabilized)UV stabilized grades available; unfilled POM yellows and embrittles outdoors
Section 5 of 6

CNC Machinability

If you're quoting CNC plastic parts, acetal's machinability directly translates to lower cycle times, tighter tolerances, and reduced per-part cost. Acetal is widely considered the most machinable engineering plastic. It behaves more like aluminum than soft metal from a chip-making standpoint — and tolerances achievable rival those of aluminum alloys.

Turning (Lathe)

  • Surface speed: 300–600 SFM (90–180 m/min) with uncoated carbide
  • Feed rate: 0.003–0.010 in/rev (0.08–0.25 mm/rev) for finishing passes
  • Depth of cut: 0.050–0.150 in roughing; 0.005–0.020 in finishing
  • Sharp tools critical — dull tools generate heat and cause melting at the cutting edge
  • Dry cutting preferred; compressed air for chip clearing on deep bores
  • OD tolerances ±0.001 in readily achievable on good lathe setups

Milling (3-axis and 5-axis)

  • Spindle speed: 6,000–12,000 RPM with 1/2 in 2-flute carbide end mill
  • Feed rate: 100–200 in/min at 0.010–0.020 in per tooth
  • Shallow axial DOC (0.5× diameter) to avoid tool deflection and melting
  • Climb milling preferred for surface finish quality
  • No coolant needed for most operations; flood coolant can be used for deep pockets
  • Thin walls (< 0.060 in) require careful fixturing — POM deflects under clamping

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Section 6 of 6

Application Matrix

Before you lock your material selection, cross-check your application against this matrix — it covers where acetal excels and where it doesn't. Acetal excels in dry sliding, precision-tolerance, and dimensionally stable applications. Use this matrix to confirm fit-for-purpose before specifying.

ApplicationVerdictRationale
Plastic gears (low-to-medium load)✓ ExcellentNatural lubricity, fatigue resistance, and dimensional stability make POM the default plastic gear material
Bushings and sleeve bearings (dry)✓ ExcellentLow friction coefficient (0.20–0.35 vs steel), good wear resistance, holds bore dimensions in humidity
Cam followers and rollers✓ ExcellentResists wear and deformation under rolling contact; good for intermittent-duty applications
Valve bodies and pump components✓ GoodChemical resistance to fuels, oils, and mild fluids; verify against specific fluid contact list
Food contact parts (natural grade)✓ Good (verify grade)FDA 21 CFR 177.2470 compliance for natural grades; black grades not always food-safe
Medical device components✓ Good (verify grade)USP Class VI compliant grades available; excellent sterilization resistance to EtO
Precision jigs and fixtures✓ GoodDimensional stability in humidity better than nylon; used for precision gauge fixtures and locating pins
Electrical insulation (low voltage)✓ GoodExcellent dielectric properties; common in connector housings and electrical standoffs
High-temperature applications (>120°C)✗ AvoidPOM softens above 100°C continuous; upgrade to PEEK, PPS, or PTFE for elevated-temperature use
Strong acid contact (pH < 4)✗ AvoidRapid degradation in strong mineral acids; use PVDF or PTFE for acid-contact applications
Outdoor UV-exposed parts (long-term)✗ Avoid (unfilled)UV-stabilized grades required; standard unfilled POM yellows and embrittles over months outdoors
High-impact shock loading✗ MarginalPOM notched Izod is moderate; nylon or polycarbonate better for severe repeated impact

Explore the Full Acetal / POM / Delrin Content Series

Common Questions

Frequently Asked Questions

What is the difference between Delrin and acetal?
Delrin is a trade name owned by DuPont (now Celanese) for their acetal homopolymer (POM-H). "Acetal" is the generic material family name covering both homopolymer and copolymer grades. All Delrin is acetal POM-H, but not all acetal is Delrin — other manufacturers produce equivalent homopolymer and copolymer grades under different brand names.
What is POM material used for?
POM (polyoxymethylene) is used for precision mechanical parts requiring low friction, tight tolerances, and dimensional stability: gears, bushings, bearings, rollers, valve bodies, pump components, food processing parts, and electrical connectors. Its machinability — clean chips, tight tolerances, no coolant required — makes it the first-choice engineering plastic for CNC-machined precision parts.
Is acetal stronger than nylon?
Acetal has higher tensile modulus (stiffness) than nylon and far better dimensional stability because it absorbs less than 0.25% moisture versus 1.5% (PA12, equilibrium) to 8.5% (PA6, fully saturated) depending on nylon grade and humidity exposure. However, nylon typically has higher impact toughness. The correct comparison depends on the application: acetal wins for precision sliding fits; nylon wins for high-impact, high-temperature applications.
What temperature can acetal handle?
Acetal (POM) has a continuous service temperature of approximately 90–100°C (194–212°F) for unfilled grades. Short-term peak exposures up to 120°C are tolerable. Above 100°C continuous, POM begins to creep under load and loses significant stiffness. For applications above 120°C, consider PEEK (250°C continuous) or other high-performance polymers.
Does acetal absorb water?
Acetal absorbs very little moisture — typically less than 0.25% at 50% RH equilibrium versus 2.5–3% for PA6 nylon at the same conditions (or up to 8.5% when fully saturated by immersion). This low moisture absorption is the primary reason acetal maintains tight dimensional tolerances in humid environments. Precision bearing and gear applications where nylon would swell dimensionally are ideal acetal applications.
Can acetal be CNC machined?
Acetal (POM) is one of the most machinable engineering plastics. It produces clean, short chips at high speeds, requires no coolant for most operations, holds tight tolerances (±0.001 in readily achievable), and gives excellent surface finish with standard carbide tooling. Its predictable chip behavior makes it far easier to machine than most nylons or polycarbonate.
Is Delrin food safe?
Natural (white/ivory) Delrin and natural-grade acetal POM-H are compliant with FDA 21 CFR 177.2470 for food contact applications. Black acetal typically uses carbon black pigments that may not meet FDA requirements — always verify the specific grade with the material supplier. For confirmed FDA-grade acetal, specify "natural color, FDA-compliant grade" explicitly in your drawings.

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